5 Common Injuries in the Manufacturing Industry and How to Prevent Them

No matter what industry you work in, you’re going to be exposed to some risk of injury. When you work in manufacturing, this risk is increased through working with large machinery, potentially hazardous chemicals, and sharp objects.

However, the majority of injuries in manufacturing are quite preventable, and steps can be taken to reduce the risk of injury to employees, visitors, and contractors at your site. 5 of the most common injuries in manufacturing are very preventable if the proper procedures are followed.

Contact with Objects

A large proportion of injuries in the manufacturing industry are sustained through contact with objects. Whether that be cuts and scrapes from sharp objects or broken bones from heavy objects that have been dropped, they can cause serious injury.

It’s important to take steps to ensure your factory is as safe as possible for the employees that work in it. Securing materials that are ready to be recycled such as paper and cardboard with bail wire from a company like Baling Wire Direct, wearing high visibility clothing, and the right protective equipment can all make a big difference and help reduce the risk of incidents.


Working in a factory can be physically intense, with plenty of lifting and shifting of heavy items involved. This can put employees at risk from overexertion leading to serious injuries.

Back injuries are one of the most common reasons for a missed day of work, and it can be particularly debilitating in the manufacturing industry.

Make sure that employees have had the right training on lifting techniques, and that they don’t lift beyond their capabilities. If in doubt, find someone to help with the lift, or use machinery to get the job done.

Slips, Trips, and Falls

There are thousands of parts that are stored in a factory, but just one of them being out of place can easily lead to slips, trips, and falls. This is another common cause of injuries across all industries, but once again, it is particularly prevalent in manufacturing.

It’s important that parts are correctly stored, with waste items being disposed of quickly, rather than being left around the factory. Any spills must be cleaned up immediately, and poorly lit areas reported so that they can be fixed.

Repetitive Body Motion

Even the simplest, smallest motion can lead to injury if done enough times. Factory workers often use the same body motions throughout the day, putting them at risk of injuries from repetitive body motion.

If possible, it’s beneficial to maintain good posture throughout your work and keep changing positions. If you’re doing a job where this is not possible, then plenty of break time should be allowed to give your time body to recover.

Harmful Substances

Many manufacturers work with hazardous chemicals, and these can lead to severe injuries if not properly managed.

Hazardous chemicals should be properly labeled and stored, and anyone working with them should be provided with the right safety equipment. Spills should be reported and professionally cleaned to limit exposure.

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